Our Product/Servıces
Advanced Metal-Foam Solutions for Defense, Aerospace, Mobility & Industrial Applications
MATERIAL HIGHLIGHTS
Altaytek’s metal-foam solutions are designed to exhibit a characteristic three-stage mechanical response under compressive loading: an initial elastic region, a broad plateau region where energy is efficiently absorbed through progressive cell collapse, and a final densification stage where stiffness rises sharply as pores are closed. This behavior enables controlled, predictable energy absorption in crash, blast and impact events. At the same time, the cellular structure contributes to thermal and acoustic insulation, helping engineers address multiple design objectives—safety, comfort and efficiency—with a single material family.
Altaytek’s product portfolio is built upon high-performance Stabilized Aluminium Foam (SAF) and Composite Metal Foam (CMF) technologies engineered to deliver superior energy absorption, structural stability, thermal efficiency, and lightweight performance across multiple industries. Our materials are designed for seamless integration into demanding operational environments, offering a unique combination of tunable properties, scalability, and safety.
Structural Metal-Foam Panels & Sandwich Systems
Aluminium Foam Panels
Ultra-lightweight panels with high stiffness-to-weight ratios, customizable density, and excellent structural integrity. Ideal for lightweight engineering systems requiring strength with minimal mass.
Foam-Core Sandwich Panels
Metal foam cores bonded between aluminium, steel, or composite face sheets provide exceptional bending stiffness, impact resistance, and vibration damping. Suitable for aerospace interiors, rail systems, vehicle structures, and industrial enclosures.
Custom 3D Structural Components
Engineered-to-order foam-core components produced through precision machining, forming, and finishing processes. Designed for OEM integration and complex geometries.
Energy Absorption & Impact-Mitigation Solutions
Blast & Impact-Mitigation Panels
High-performance CMF/SAF structures engineered to absorb and dissipate extreme shock, blast waves, and kinetic energy. Used in military vehicles, critical infrastructure, and protective modules.
Crash-Energy Absorbing Components
Lightweight energy absorbers for automotive, aerospace, rail, and heavy mobility platforms. Ensures superior crash performance through uniform deformation and high strain-rate stability.
Vibration, Shock & Noise Dampers
Metal-foam-based damping media engineered for dynamic systems, machinery, locomotives, and industrial facilities requiring reduced vibration and acoustic emission.
Thermal & Acoustic Insulation Products
Thermal-Insulation Panels
Low-density, high-porosity metal foams designed for heat shielding, fire resistance, and thermal management in aerospace, construction, and energy sectors.
Acoustic Absorption Panels
Open-cell and hybrid foam structures engineered for absorbing airborne noise and reducing mechanical vibrations—ideal for transportation systems, buildings, and high-noise industrial environments.
Fire & High-Temperature Barrier Systems
Metal-foam inserts and panels that maintain mechanical performance under extreme heat, providing fire-protection barriers, thermal shields, and high-temperature insulation layers.
Functional & Industrial Metal-Foam Components
Filtration & Flow-Control Media
Open-cell metal-foam filters offering high surface area, corrosion resistance, and controlled permeability. Used in petrochemical, chemical processing, and environmental applications.
Heat Exchanger Cores & Thermal Management Solutions
Metal-foam cores designed for superior heat dissipation, compact form factor, and improved thermal performance in energy systems, HVAC units, and industrial equipment.
Electrode & Catalyst Substrates
High-surface-area conductive foam substrates engineered for electrochemical systems, hydrogen generation, fuel cells, and catalytic reactors.
Custom Engineering & Hybrid Solutions
Tailored Foam Engineering
Fully customizable density, cell structure, alloy composition, surface treatment, and geometry to meet precise engineering requirements.
Hybrid Structural Systems
Multi-layer solutions combining foam cores with metals, ceramics, or composites for applications requiring multifunctionality — impact resistance + thermal insulation + lightweight structural performance.
OEM Integration Modules
Pre-assembled, ready-to-integrate components optimized for aerospace, defense, automotive, and industrial manufacturing processes.
06. BALLISTIC & PROTECTIVE SYSTEMS
Military Platforms • VIP Protection • Critical Infrastructure Defense
Altaytek’s CMF/SAF-based ballistic solutions provide next-generation protection through superior energy absorption, reduced weight, and exceptional multi-hit performance.
6.1. Military-Grade Ballistic Armor Systems
Ballistic Armor Panels
Lightweight armor panels designed for military vehicles and tactical platforms. Provides resistance to small-caliber and heavy-caliber threats with enhanced blast mitigation.
Vehicle Armor Modules
Foam-core armor inserts for doors, underbody protection, crew compartments, and turret structures. Reduces vehicle weight while improving survivability.
Blast-Resistant Structural Components
Engineered metal-foam systems capable of absorbing blast overpressure, shrapnel, and high-energy deformation.
6.2. VIP Personal Protection Solutions
VIP Body Armor Plates
Ultra-light ballistic plates offering advanced multi-hit capability and reduced backface deformation. Ideal for executive protection and elite security forces.
Protective Vests & Wearable Armor Systems
Comfort-oriented, thin-profile armor inserts with superior impact distribution and thermal insulation characteristics.
VIP Vehicle Armor Inserts
Custom-engineered ballistic inserts for luxury vehicles and executive transport units.
6.3. Critical Infrastructure Protection Barriers
Ballistic Guard Booths & Watchtower Modules
Metal-foam-based armored structures for security posts, embassies, bases, and high-threat facilities.
Tactical Entry Barriers (Nizamiye Protection)
Modular ballistic barriers for facility entrances, checkpoints, convoy gates, and tactical zones.
Blast-Mitigation Wall Modules
Rapid-deployment wall structures designed to stop ballistic threats and absorb blast energy in military bases, industrial plants, refineries, and critical government sites.
Container & Facility Armor Kits
Protective kits for safeguarding military containers, ammunition storage, and mission-critical infrastructure.
ALTAYTEK’S ADVANTAGE ACROSS ALL PRODUCTS
Ultra-lightweight compared to traditional metals
Superior energy absorption & impact resistance
Tunable mechanical, thermal & acoustic performance
High repeatability and industrial-scale production
Multi-sector adaptability from aerospace to defense
Full recyclability and environmental compliance
Seamless OEM integration and custom engineering
ENGINEERING NOTES – MATERIAL BEHAVIOUR & MACHINABILITY
While metal foams share many characteristics with conventional aluminium alloys, their high porosity and inhomogeneous structure require a dedicated engineering approach. From a design standpoint, it is important to consider the foam’s full stress–strain response, including its plateau region, to accurately predict energy absorption and deformation under load. This is why Altaytek characterizes its foams under quasi-static and dynamic conditions and focuses on delivering materials with stable, repeatable mechanical behaviour.
When metal foams need to be machined, their cellular architecture also introduces specific challenges compared to solid metals. To preserve structural integrity and surface quality, machining operations typically benefit from sharp tools, reduced cutting speeds, shallow depths of cut, appropriate cooling and, where necessary, post-machining finishing steps. Altaytek supports OEMs and manufacturing partners with practical guidance on how to integrate metal foam components into existing production lines while maintaining both performance and efficiency.
